EXTRACUT Mortise Drill Bits (also known as square chisel drill bits or hollow chisel bits) specialized woodworking tools designed for creating clean, square-bottomed mortise joints in one pass. Combining the functions of a drill bit and a square chisel, these bits install in dedicated mortising machines or drill press mortising attachments to produce precise rectangular holes for traditional joinery, hinge recesses, and hardware mounting.
Key Features
- Combined Drill + Chisel Action — Central rotating drill bit removes bulk material while the surrounding square chisel shears the corners into a perfect square hole in a single operation.
- High-Carbon Steel Chisel — Heat-treated carbon steel square chisel body (58–60 HRC) provides sharp, durable edges for clean corner shearing across hardwoods.
- HSS Twist Drill Core — Premium HSS center drill bit stays sharp through hundreds of mortises in both softwoods and hardwoods.
- Standard Square Sizes — Available in common mortise dimensions: 1/4", 5/16", 3/8", 1/2", 5/8", 3/4", 7/8", 1" and metric equivalents.
- Quick-Change Design — Standard shank fitting compatible with most benchtop mortising machines (Delta, Jet, Powermatic, etc.).
- Depth Stop Capability — Consistent mortise depth control via machine depth stop or drill bit collar.
Applications
Woodworking shops producing traditional mortise-and-tenon joinery, furniture manufacturing (hinge mortises, lock mortises, hardware recesses), door and window frame fabrication, custom cabinetry, timber framing, and any woodworking application requiring clean, square-bottomed rectangular holes in solid wood or plywood.
Specifications
| Specification |
Value |
| Chisel Material |
High-Carbon Steel (58–60 HRC) |
| Drill Bit Material |
HSS (High-Speed Steel) |
| Square Sizes |
1/4" – 1" (6mm – 25mm) |
| Max Mortise Depth |
Up to 100mm (4") depending on machine |
| Shank Diameter |
3/8" Round (standard) |
| Machine Compatibility |
Most Benchtop Mortisers (Delta/Jet/Powermatic) |
| Suitable Materials |
Hardwood, Softwood, Plywood (not MDF) |
| Cutting Speed |
3000 – 5000 RPM (machine dependent) |
| Feed Rate |
Manual/slow — let chisel shear cleanly |
| Maintenance |
Occasional honing of chisel edges |